In precision laboratories, data centers, museums, pharmaceutical production facilities, and other environments with extremely
stringent requirements, constant temperature and humidity machines serve as tireless guardians, silently maintaining stable
temperature and humidity levels within spaces. How exactly do they achieve this? This article will provide a clear and accessible
breakdown of the four core cycles and their collaborative working principles.
I. Overall Workflow: Sense-Judge-Execute
A constant temperature and humidity machine is not a simple aggregation of single functions but a highly integrated
intelligent system. Its operation follows a classic closed-loop control logic:
Sense: Temperature and humidity sensors distributed throughout the unit and the controlled area act as the equipment's
“senses,” continuously collecting environmental data.
Judge: The central controller (typically a microcomputer or PLC) serves as the equipment's “brain.” It compares and
calculates the real-time data from sensors against user-set target values.
Execution: Based on the calculations, the “brain” issues precise commands to corresponding functional modules
(such as compressors, heaters, water pumps, etc.).
Feedback and Adjustment: Post-execution environmental changes are captured again by sensors, forming feedback.
The controller then makes a new round of adjustments, repeating this cycle to achieve dynamic equilibrium.
II. Breakdown of the Four Core Cycle Principles
1. Refrigeration Cycle: The “Heat Porter”
This forms the foundation for cooling and (accompanying) dehumidification. Its core operates on the vapor compression
refrigeration principle:
Key Components: Compressor, condenser, throttling device (e.g., expansion valve), evaporator.
Process: Low-temperature, low-pressure liquid refrigerant absorbs heat from the air flowing through the evaporator,
boiling and vaporizing to significantly lower air temperature. Simultaneously, excess water vapor in the air condenses
onto the evaporator fins, achieving dehumidification. The heat-absorbed gaseous refrigerant is compressed by the
compressor into a high-temperature, high-pressure gas. This gas enters the condenser, where it releases heat to the
surroundings (via air or water), condensing back into a liquid. After passing through the throttling device to reduce
pressure and temperature, it returns to the evaporator to begin the next cycle.
2. Heating Cycle: The Energy “Supplementer”
When heating is required, the unit activates its heating function. Two common methods exist:
Electric Heating: Directly activates built-in electric heating elements, functioning like a large “hair dryer” to heat
airflow directly. This method offers rapid response and high control precision.
Heat Pump Heating: Switches the four-way valve to reverse the refrigeration cycle. The original evaporator now
functions as a condenser, releasing heat indoors, while the former condenser acts as an evaporator, absorbing heat
from outdoors. This method achieves higher energy efficiency but is significantly affected by outdoor temperatures.
3. Dehumidification Cycle: The “Condenser” for Moisture
Dehumidification primarily occurs alongside the cooling process (as described above). However, under specific conditions
(e.g., low temperatures and high humidity), independent or enhanced dehumidification is required:
Conventional Dehumidification: Naturally achieved during refrigeration as described above.
Reheat Dehumidification: When temperature targets are met but humidity remains excessively high, the unit simultaneously
operates the refrigeration cycle (dehumidification) and heating cycle (to compensate for temperature drop caused by
refrigeration). This ensures efficient dehumidification while maintaining constant temperature, demonstrating precise
coordination among functional modules.
4. Humidification Cycle: The “Supplier” of Moisture
When the environment becomes excessively dry, the equipment must add moisture to the air. Mainstream technologies include:
Electrode/Electric Heating Humidification: Water is heated to boiling point via electrodes or heating elements, producing
pure steam that mixes with the supply airflow. This method offers rapid humidification and precise control.
Wet Membrane/Ultrasonic Humidification: Water circulates to saturate a wet membrane for evaporation, or ultrasonic
high-frequency oscillation generates fine water mist absorbed by the air. Relatively high energy efficiency, but stringent
water quality requirements.
III. Precision Coordination: Achieving Dual Stability
The challenge of constant temperature and humidity lies not in activating individual functions, but in harmonizing potentially
conflicting operations while rapidly responding to changes. This relies entirely on the controller's intelligent algorithms and
flexible module coordination.
Scenario 1: High Temperature & High Humidity
The controller detects elevated temperature and humidity. It simultaneously activates cooling and dehumidification, potentially
adjusting fan speed to rapidly reach the setpoint.
Scenario 2: Low Temperature & Low Humidity
The controller detects low temperature and humidity. It activates heating and humidification, precisely calculating their output
ratio to prevent overheating from affecting humidity or excessive humidification causing discomfort.
Scenario 3: Temperature Reached, Humidity Excessive
This presents a classic challenge. The controller activates “reheat dehumidification” mode: air first passes over the
low-temperature evaporator coil to cool and remove moisture, then flows through the heater (or condenser) to precisely
restore it to the set temperature, ultimately delivering air that is comfortably warm with lower humidity.
Scenario 4: Humidity at Target, Temperature Too Low
The controller initiates heating while closely monitoring conditions. Since heating may cause relative humidity to drop, the
humidification system intervenes to compensate if humidity falls below the setpoint.
Throughout this process, sensors provide data feedback multiple times per second. The controller performs millisecond-level
calculations and judgments, continuously adjusting the compressor frequency, valve opening, heating power, and humidification
volume. This achieves exceptional control precision exceeding ±1°C and ±5%RH.
Conclusion
The constant temperature and humidity unit is a precision environmental control system integrating thermodynamics, fluid
mechanics, automatic control, and sensor technology. Its intelligence lies not in breakthroughs in any single technology, but
in seamlessly integrating four seemingly fundamental—and even conflicting—physical processes: cooling, heating, dehumidification,
and humidification. Through precise sensing and intelligent control, these functions coalesce into a stable, efficient, and rapidly
responsive whole. It is precisely this collaborative capability that enables it to safeguard our critically important constant environment
within a compact footprint.